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Mineral Processing Line

Mineral Processing Line
The ore dressing production line is mainly composed of E-crusher, ball mill, classifier, magnetic separator, flotation machine, concentrator and dryer, etc. It can be combined with feeder, hoist and conveyor to form a complete ore dressing production line. The production line has the advantages of high efficiency, low energy, high throughput and reasonable economy.
The production process of the beneficiation production line is as follows: the ore mined is crushed initially by the E-crusher, and evenly fed into the ball mill by the hoist and feeder after crushing to a reasonable fineness. The ore is crushed and grinded by the ball mill. The fine ore grinded by ball mill enters the next process: classification. The screw classifier cleans and classifies the ore mixture by means of the principle that the specific gravity of solid particles is different and the precipitation speed in liquid is different. When the mineral mixture is washed and graded through the magnetic separator, the magnetic substances in the mixture are separated by magnetic force and mechanical force due to the different specific magnetic susceptibility coefficients of various minerals. After preliminary separation by magnetic separator, mineral particles are fed into the flotation machine, and different medicines are added according to different mineral characteristics to separate the desired minerals from other substances. After the desired minerals are separated, because they contain a large amount of water, they must be initially concentrated by a concentrator and then dried by a dryer to obtain the dried minerals.
Main equipment configuration of iron ore powder processing production line:
Production scale 1000tons/day 500tons/day 200tons/day
Crude PE600x900 PE 400x600 PE 400x600
Fine broken PE250x1200 PE250x1000 PE250x750
Ball mill MQG2.2x7 MQG1.83x7 MQG1.5x5.7
Classifier FJJ1.2x8.5 FJJ0.75x5.5 FJJ0.75x5.5
Magnetic separator 1.2x2.4 0.9x1.8 7518两台 7518
Conveyor 0.65x15m4Rack 0.5x10m4Rack 0.5x10m4Rack
Jaw Crusher
Jaw crusher
It is divided into E crusher and E crusher. In the process of crushing huge stones into small ones, the first crusher is usually called "main" crusher. It is the first process of mineral processing. It can break the raw materials of different sizes into small pieces with uniform granules for the next process. It can also be used to produce roadbed stone and stone seed aggregate for construction.

Ball Mill
Ball Mill
Ball mill is the key equipment for crushing materials after they are crushed. Ball mill is one of the high-fine grinding machines widely used in industrial production. There are many kinds of ball mills, such as handball mill, horizontal ball mill, ball mill bearing, energy-saving ball mill, overflow ball mill, ceramic ball mill, grid ball mill and so on. Ball mill is suitable for grinding various ores and other materials. It is widely used in mineral processing, building materials and chemical industry. It can be divided into dry and wet grinding methods. According to the different ways of ore discharging, it can be divided into lattice type and overflow type.

Magnetic Separator
Magnetic Separator
There are many minerals that can be separated by magnetic separator, such as magnetite, limonite, hematite, manganese siderite, ilmenite, wolframite, manganese ore, manganese carbonate, metallurgical manganese ore, manganese oxide ore, iron placer, kaolin, rare earth ore, etc. can be separated by magnetic separator. The process of magnetic separation is to separate ore particles in the magnetic field of magnetic separator by means of the effect of magnetic force and mechanical force. Different magnetic particles move along different trajectories, thus separating them into two or several separate mineral processing products.

Belt Conveyor
Belt Conveyor
Belt conveyor has the advantages of large conveying capacity, simple structure, convenient maintenance and standardization of components. It is widely used in mining, metallurgy, coal and other industries to convey loose materials or finished goods. According to the requirements of conveying technology, it can be conveyed by one conveyor or by multiple conveyors or by other conveying equipment. The conveying system is designed to meet the needs of different types of operation lines.

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